Cargill Maintenance Engineer in Amurang, Indonesia
Cargill provides food, agriculture, financial and industrial products and services to the world. Together with farmers, customers, governments and communities, we help people thrive by applying our insights and over 150 years of experience. We have 150,000 employees in 70 countries who are committed to feeding the world in a responsible way, reducing environmental impact and improving the communities where we live and work.
Perform/verify engineering and designs on maintenance repair and replacement work through calculations and rationalizations
Work with the Mechanical, AEI, and Utility&Reliability Spv on the scheduling
Maximize and utilize suppliers/ contractors engineering capability
Validate and verify clearly material and spare parts specifications and get Purchasing Supervisor/ Officer informed clearly. Coordinate with Purchasing Supervisor/ Officer for issues price, delivery period and other terms and conditions as per standard procedures on maintenance supplies and materials
Coordinate with Purchasing Supervisor for purchasing and follow up on delivery and custom clearance issues
Moderate understanding needed on import and shipping regulations (domestic and international).
Must assist purchasing department and/or accounting department on purchasing crisis or custom clearance crisis
Follow up on closure in crisis mode; report to Plant Manager for assistance if problem is complex, or not within own jurisdictio.
Ensure, establish and enable that inventory is kept at proper level, i.e. 1.0% to 1.5% of Replacement Asset Value (RAV).
Ensure, establish and enable that critical spare parts are maintained
Ensure, establish and enable that stocks are maintained at optimum level, and never goes below minimum level.
Ensure, establish and enable that all documentation are maintained according to world-class standard – 30 seconds rule of document retrieval
Coach and train the storekeeper to implement Cargill’s Best Practices in Inventory Management.(refer to manual for implementation)
Ability to prepare annual budget for repairs and maintenance, i.e. 3% of RAV
Budget must be consolidated personally (not delegated) to protect confidential information .
Verify and keep track of maintenance department account through review and analysis, biweekly
Responsible and accountable for 75% of monthly budget spending
Assign proper codes to all purchase and store materials requisition as per budget / validate account coding by storekeeper/purchaser
Supervise and ensure that works carried out by maintenance crew are done as per correct specifications and standards (BS, ASME)
Health and Safety
Ensure that all subordinates and contractors are wearing their PPE properly
Daily enforcement on Safety, especially when new jobs are assigned and contractors that work on site
Continuously check safe operation of plant and workers
Ensure that all safety signs are in place and correctly placed
Report all accidents and incident to supervisor
Conduct daily housekeeping inspections / enforce on daily basis
Air quality in process area and from compressor for filtering purpose
All lighting are function well and covered
All Maintenance records (PM, Regular Cleaning) and MWO check listare completed
Develop and leverage talent for growth
Skills development of maintenance crew – hands-on: assist Plant Manager in program formulation; and execute for successful implementation
Develop an understudy (local) to cater for future growth – Maintenance Coordinator, Maintenance Planner, Workshop Coordinator, Electrical Coordinator
Utilizes networking with suppliers to set up a hands-on training program on maintenance team: conveyors, elevators, pumps and proprietary equipment.This must be done in collaboration with Plant Manager
Maintenance & Reliability
Assist Plant Manager in designing a proactive (preventative and predictive) maintenance program
Implement the program formulated as per agreed upon approach and deployment style
Provide status report of implementation progress to Plant Manager by monthly basis
Ensure that equipments health status on 85% minimum
Ensure, utilities efficiency performance are achieved such as boiler, genset, and compressore
Ensure, establish that Reliability Spv conduct annual inspection of CSD, supported by professional engineer
Ensure, Reliability Spv maintain the HDE unit with safety standart and operational standart
Ensure, establish that Reliability Spv conduct annual inspection, supported by professional engineer
Knowledge:Technical/engineering calculations and theories.
Comprehension:Attach meaning to facts and information.
Application:Use, apply transfer what you learned (engineering theories, calculations, technical facts, and other facts) to other situations.
Analysis:Examine information by looking at its separate parts, use RCA.
Synthesis:Put together or combine what you have already learned, understood, and analyzed into something new and different.
Evaluation:Make judgments about the work, or value, or quality of an idea or an item – a choice you can defendMechanical equipment, especially related to copra crushing plant operations
Engineering knowledge – unit operations and transport processes, machine elements, power plant, material property, fluid mechanics and thermodynamics
Supervision and management
Accounting / Management Reporting comprehension
Local government relations: Understand the procedures related to customs and custom clearance, taxes and duties, critical equipments government regulation requirements
Primary Location Indonesia-SL-Amurang
Job Type Standard
Shift Day Job
Req ID: AMU00017