Cargill ASSISTANT MANAGER - MAINTENANCE in Bangalore, India
ASSISTANT MANAGER - MAINTENANCE
Cargill provides food, agriculture, financial and industrial products and services to the world. Together with farmers, customers, governments and communities, we help people thrive by applying our insights and over 150 years of experience. We have 150,000 employees in 70 countries who are committed to feeding the world in a responsible way, reducing environmental impact and improving the communities where we live and work.
Position Purpose & Summary
This position is responsible for Handling Maintainance and Project activities in Chemical Plant and ETP and to ensure minimum Breakdowns and proper Prevetive maintainance activities are carried out on time to ensure smooth running of Plants
Formulation of preventive maintenance system for Feed Manufacturing Equipments and Utilities i.e. Boiler , Compressor etc.
Adherance of preventive maintenance system as per plan to keep machines in working condition as per production plan
Monitoring/Maintenance of cost as per budget.
Achieving Engineering KPI for Machine Breakdown Time, Maintenance Cost and Project completion as per budgeted cost and timelines
Execution of Base Project as per schedule and budgeted cost
Formulation and execution of Cost Reduction/Productivity Improvement Projects.
Maintenance of infrastructure as per regulatory requirement under Safety & Quality
Maintenance of regulatory permits for Fire Department and Electrical Board,KSPCB andFactory Inspectorate
Formulation of Preventive Maintenance System and Adhering to preventive maintenance schedules to avoid frequent Breakdowns.
Analysis of Break down periodically to do CAPA to improve on availability of equipments for better productivity and OEE are improved
Maintaining of Critical spares to avoid any delays due to non availability of spares
Equipment history card generated and maintained for each equipments
Effective utilization and implementation of Mainatainance software
Statutory requirements such as Pressure vessel testings from ChartedEngineers ’S periodically to meet Factories Act,electrical Inspectors checks,boiler Inspectors checks and observations needs to be closed at the earliest and should be maintained within the Regulatory limits.
Implementation and follow up for Safety procedures such as obtaining permit for confined space entries,Crane permits,working on height etc.
Proper PJHA is carried out for non routine Tasks,Train the contractors on PJHA,and other safety requirements before starting the work,
Reports on contract manpower worked for the month for safety reporting,training hours spend on contractors on safety.
To Ensure all Capex projects are carried out as per the timeline
Cash Flow and Capex spend needs to be Reported Monthly30%
R & M Budgeting for both ETP Plant and chemical plant and ensure costs are maintained within the budget.
Various intiatives on ENery and Fuel savings and Cost Saving/Productivity Improvement Projects are intiated to support continuous improvement Process
Corodinating with accounts for payment of suppliers
Capitalisation of assets in coordination with Finance Team20%
All contractors,MaintainanceAssistants and the Users to be trained on safe Handling of Equipments and safety Requirements as per Cargill standards.
Any New installations of equipments and accessories should follow IQ/OQ/PQ Proceudures as per Schedule-M requirements10%
B.E / B.Tech . Mechanical / Electrical with 8 to 10 Years of Experience experience in API
Adequate knowledge and understanding on the Plant maintenance and Utilities Operation & maintenance.
Adequate knowledge on documentation, Handling of ETP,Utilities and Electricals and Instrumentation
Prior experience in Plant maintenance and Project Execution of Pharmaceutical Industry required
Adequate Knowledge in Inventory control and indigenous spare development.
Work in Shift operations in a six day working plant.
This position will get the change to grow as a plant manager
Job Maintenance and Reliability
Primary Location India-KA-Bangalore
Job Type Standard
Shift Day Job
Req ID: BAN02951